Process safety management program ammonia

Process Safety Management for Small Businesses. Process Safety Management for Storage Facilities. OSHA, August 27, Process Safety Management Depends on You! Employee participation: involvement of employees in the development and implementation of the PSM program.

Continuous updates are required. Updates are required as needed. Process hazard analysis PHA : engineering analysis to ensure that all hazards are identified and addressed. Updates are required every 5 years. Operational procedures: clearly defined operating procedures SOPs specific to your facilities ammonia refrigeration equipment.

Annual updates are required Training: training employees on operational procedures. Updates are required every 3 years. Contractors: evaluation of contractor capabilities, training, and safety history. In addition to the human cost and material damage, the reputation of the ammonia and urea operations can be significantly impaired if safety is not managed appropriately.

We use our own experience in developing guidances aimed to inform both stakeholders and employees in the nitrogen fertilizer industry of the hazards at different stages of the operations chain as well as recommended good safety practices to minimize the associated risks. We publish periodical articles that we believe will contribute to the process of sharing safety expertise as widely available as possible within the global nitrogen fertilizer industry, so as to encourage continuous safety improvement throughout the world and to promote good industry practices:.

Many companies face major challenges related to the speed at which operations have to be installed, the manpower downsizing often required, the environmental pressures which may cause process changes, in some cases the aging of plant, and in other cases the acquisition of other company sites. Despite all the challenges, a company must ensure that safety management is adequate and, if possible, compatible between one site and another, so that performance standards can be established and maintained.

A commitment to process safety excellence and safe operations has long been part of our expertise. Most PSM practitioners we know have suffered this fate at least once in their careers and were nearly overwhelmed trying to make sense of reams of paperwork with little training and even few resources.

In some sense, the text presented represents the collected wisdom of those hundreds of PSM practitioners operating thousands of facilities.